Gearbox Gearbox Mobile

AES Series

FEATURE

  • Full stainless gearbox
    The full stainless steel planetary gearboxes AES series is specially developed and constructed for use in food, pharmaceutical, chemical applications and those environments require corrosion protection exist.
  • True helical gear design
    Precision helical gearing increased tooth to tooth contact ratio by over 33% vs spur gearing. The helix angle produces smooth and quiet operation with decreased backlash (less than 8 arc-minutes and≤56dB)

  • Triple split collet with dynamic balanced set collar clamping system provides backlash free power transmission and eliminates slippage. 100% concentricity allows for smooth rotation and higher input speed capability.

  • Lubricated with Food Grade Grease and sealed to IP67 standards prevents leakage and is maintenance free.

  • Whole piece planet carrier design
    One piece planet carrier with extended bearing design provides maximum radial load capacity and increases system reliability and stiffness.

  • In-house plasma nitriding heat treatment
    Our in house plasma nitriding heat treatment process maintains the tooth surface hardness at 900Hv for superior wear-resistance and a core hardness at 30HRc for toughness.

  • HeliTopo technology
    A high setting gear performance is achieved by using our HeliTopo Technology. This eases off the tooth profile and crowns the lead of each tooth. This optimizes the gear mesh alignment and overlap to achieve maximum tooth surface contact.

  • Solid needle roller bearings without cage Equipped with solid uncaged needle roller bearings, provides maximum contact points to increase stiffness and transmit high output torque.

  • NEW - Patented output sealing systems design eliminates friction and heat generation which is accomplished by applying our hi-tech coating to all output contact surfaces. This coating reaches coating reaches a hardness of 3700Hv and is ground to Ra 0.2mm finish to ensure sealing.

  • NEW - Patented input sealing system design eliminates break away torque and decreases friction/heat. The hi-tech coating bushing (3700 Hv, Ra 0.2 mm finish) interfaces with our proprietory seal which decreases wear and erosion of both sealing surfaces. This new patent prevents leakage and has a service life of over 20,000 hours.

  • Patented planet carrier design puts the sun gear bearing directly into the planetcarrier. It minimizes gear misalignment to gain higher accuracy.

OVERVIEW

Output torque

  • T2N : 14 Nm - 2000 Nm

Ratio

  • 1-stage :3 / 4 / 5 / 6 / 7 / 8 / 9 / 10
  • 2-stage :15 / 20 / 25 / 30 / 35 / 40 / 45 / 50 / 60 / 70 / 80 / 90 / 100

Low backlash

  • 1-stage : ≤8 arcmin
  • 2-stage : ≤12 arcmin

High efficiency

  • 1-stage : ≧ 97%
  • 2-stage : ≧ 94%

Easy mount

Low noise

Compact structure

Size

  • AE050S / AE070S / AE090S / AE120S / AE155S